Explore the process from plate to fabric, the equipment involved and the steps from sampling to production.
1. Assessing the product and artwork
The first step is understanding the product: fabric composition, texture, stretch and print area. Fixed branding, size or care-symbol artwork is prepared at actual size. Very small letters and fine lines may lose legibility in the fabric, so the design is reviewed during sampling.
2. Preparing the plate, ink and pad
The artwork is engraved onto a printing plate. The cup fills the recesses with ink, and the silicone pad transfers the image onto the product. Plate preparation, ink properties and pad shape must work together for consistent results. A fixture or table helps keep the product in position.
3. Moving from samples to production
The first print is checked for position, fine detail and feel. Drying and waiting conditions follow the ink’s technical documentation. After wash and stretch checks, production is organised using work orders, plates and colour information. One- or two-colour machine selection is part of the same plan.